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EagleCat EC-VAIR Air Intake System Install Instructions |
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(Note fuel injected bikes) aftermarket
air cleaners are designed to be used with a fuel controller unit such
as TFI / PC or factory mapping upgrades to prevent possible damage to
the engine. Aftermarket air cleaners are also designed to be used with
aftermarket exhaust systems or slip on mufflers for performance gain).
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Installation of new air cleaner system.
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NOTE SECOND GENERATION CAT
BOX HAS REVERSE THE MAPPING AND TEMPERATURE SENSOR LOCATIONS
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| 1. Remove top plate and filter of new air cleaner system. |
| 2. Cut stock crank case hose, remove approximately a 5 inch section (you might want to mock up new crank case hose extension to get correct length needed). |
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| 3. Attach crank case hose extension to the hose you just cut using barbed nipple provided. Route hose extension to connect to barbed nipple mounted on underside of new air cleaner mounting plate. |
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| 4. Relocate map sensor to underside of new air cleaner bottom mounting plate using screw provided to secure it in place. |
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| 5. Reinstall stock rubber gasket between throttle body and new air cleaner bottom mounting plate. |
| 6. Attach new bottom mounting plate with (4) 6 mm taper head screws provided, tighten (4) screws to 30 in-lb torque. |
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| 7. Install new air filter and top plate, (Note when installing top plate carefully tighten (2) mounting screws evenly. |
| 8. install air temperature sensor into top plate notched hole, insert and turn. |
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| 9. Twist throttle grip a few times while checking throttle return pulley clearance. |
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| 10. De-pin stock gray female connector that was originally connected to map sensor. (Be careful you will be reusing these items) |
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| 11. Insert same (3) pins into the A B C port positions located on new female connector attached to new map sensor extension harness provided. |
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| 12. Route new map sensor extension harness in convenient manner to reach map sensor located on underside of new bottom mounting plate. |
| 13. Insert extension harness pins into A B C port positions on stock gray female connector from line (10) above, connect female connector to map sensor located on underside of new bottom mounting plate. |
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| 14. Install gas tank vent line,electrical harness and main fuel line. |
| 15. Install gas tank bolts and rubber bolt covers. |
| 16. Reinstall seat and side covers. |
| 17. Turn ignition on check for fuel leaks before starting engine. |
| 18. No fuel leaks start engine. |
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Enjoy your new throttle response and power.
Performance Matters |
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